BIG KANGUR bagging scale

GRAVIMETRIC DISPENSER WITH AUTOMATIC OPERATION

Common alternative names: balancing scale, automatic bag dosing scale, balancing scale. English: automatic gravimetric filling instrument (AGFI), bagging scale.

Flow rate by free fall of powdery materials: salt, sugar, rice, seeds, cereals, chemical fertilizers, etc.

Large capacity bags 500,1000 and 1500 kg.

  • Exceptional of exact
  • Rapid
  • Robust
  • Compact
  • Easy to install and operate

The electronic wrapping system works by automatically stopping the filling to a preset value (stored by the digital weight indicator), which is entered by programming directly from the indicator keyboard. This value remains in the indicator memory until another default fill value is entered.

When the stored value is reached, the corresponding relay interface controls the filling of the bag in the two flow regimes (coarse and fine). Various features of the enclosure can be programmed, for example:

  • Number of bags to be loaded
  • The total amount of material where the wrapping process stops automatically

The electronic system controls the entire packing process, monitoring the condition of the various components and reporting any errors that may occur during this process.

The internal program allows the storage of all management data. It also has 2 RS232 / RS485 serial communication ports for additional connection to the printer, PC station, secondary display. Management data can be programmed to be included in the weighing dialog:

  • total real weighing
  • indicating the number of bags

Definition of gravimetric dispenser with automatic operation: an automatic weighing machine that fills containers with a predetermined and practically constant mass, called a dose, from a bulk product.

SYSTEM CONFIGURATION

Automatic weighing machine is used: A. In applications for internal, industrial, unregulated use.
B. In commercial transactions, under the European Union Directive 2004/22 / EC MID (Measuring Instrument Directive) transposed by H.G. 264/2006 for establishing the conditions for placing on the market and putting into operation the measuring instruments, Annex MI-005 (automatic weighing machines) and H.G. 891/2004 on the establishment of measures for market surveillance of products in the regulated fields, provided in Law 608/2001 on the assessment of product conformity.
The assessment of the conformity of the gravimetric dispenser with automatic operation with the corresponding essential requirements is carried out by applying the evaluation procedure of compliance (module B + module F):

  • EC type-examination (certificate issued by DELTA * Denmark)
  • CE product verification (MDM CERTIFICATION * Romania)

BIG KANGUR scale metal construction – Electronic components

  • FLINTEC Germany SB14 weighing cells with surge protection
  • Junction box with surge protection
  • FESTO electropneumatic equipment: - pneumatic cylinder Dn40
    - 1/4 ”solenoid valve, 24Vdc - mounting accessories for the pneumatic system
    - Grease reducer filter
    - Pneumatic fittings
  • Proximity sensor set for damper position
  • Fully equipped automation box with FLINTAB BX3 digital weighing indicator specialized for this application, relay interface and related connectivity, including software. >
  • Automatic bag tightening device

Services

  • Transport of scales from our own factory (Tecuci branch, Galati county)
  • Editing
  • Commissioning and electronic calibration with standard weights
  • Initial metrological verification and metrological documents

Exclusions from standard or optional supplies

  • Pressure 2..5 bar and 230Vac / 50Hz socket

Warranty

  • 2 years

Post-warranty service

  • Throughout the life of the product: spare parts insurance, service interventions, service contracts, periodic metrological checks or after repair / relocation

Delivery time

  • 3-4 weeks

The system consists of a metal support structure for the scale and the scale itself. The metal support structure is connected to the material hopper. It is a robust structure that can take the weight of a hopper up to 1000kg in the standard configuration. On request, this metal structure can be sized for any weight of the feed hopper. The assembly is equipped with two operator platforms. The scale is equipped with four FLINTEC Germany SB14-2.5klb-BHC3 stainless steel weighing cells mounted on top of the metal support structure of the scale. In this way, access to the cells is easy and mechanical protection is provided.

  • metal structure like cage support bag
  • 4 adjustable bag hanging arms
  • bag clamping system
  • flap dosing system
  • sack support platform

The set of pneumatic control equipment FESTO Germany consists of: pneumatic cylinders, solenoid valves, lubricating filter, pneumatic fittings. Proximity sensors for interlocks. The automation panel includes the BX3 digital weighing indicator with multiple functions for control complete process and related connectivity.

WORKPLACE

At start-up, the indicator is in the READY position and is waiting for the bag to catch. The operator brings the bag close to the loading mouth and, by operating the two side sensor flaps, controls its attachment. Charging starts if the signal received in response from the “Close Arms” sensor becomes active. Once the bag is caught, the indicator starts dosing in two steps, coarse and fine. At the end of dosing, the BX3 waits for a user-defined time for the stability of the indication, reads the weight, and then releases the bag. The operator removes the bag and starts a new loading cycle.

Filling can be done RAW or NET. In cases where the mass value is outside the accepted tolerance, the TARIFF range is not between the minimum TAR and TAR maximum values (values entered in the process parameters), the mass value is negative, the platform is unstable or the filling period is exceeded. error; the error is canceled when the RESET input is activated.

BIG KANGUR is designed and approved for the best grade: 0.2. The error compared to the default value (adjustment error) is ± 0.25%.

Maximum capacity Minimum capacity Weighing mode Number of bags / hour
2000kg 250kg static 20..22

Basic features of the BX3 digital weighing indicator:

  • High precision, adaptive filtering and up to 400 A / D conversions per second
  • 4 optically isolated digital inputs and 8 outputs for dosing process interfacing
  • automatic evaluation and display of counter and totalizer for dosed material
  • select fill / weigh with one key
  • ability to print reports (statistics)
  • real time clock
  • password protection for setup and calibration menus
  • keypad lock against unauthorized access
  • ZERO tracking automatically during operation
  • RS232C standard serial port
  • optional: RS485 or MODBUS RTU, Ethernet interface or Profibus interface
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